Types of Pharmaceutical Packaging Machines

Types of Pharmaceutical Packaging Machines

Pharmaceutical packaging machines help pharmaceutical companies meet regulatory standards for labelling and tracking of products. They can be used to package a wide range of pharmaceutical products, including sachets, pouches and vials.

These machines also ensure consistency and reduce product costs. In addition, they reduce drug contact with human hands.

Capsule Filling Machine

The capsule filling machine is a semi-automatic piece of machinery that requires less operator interaction. It also meets the hygienic standards used in the pharmaceutical industry. The construction of minor parts with stainless steel and non-corrosive approved materials minimizes contamination and makes the equipment easy to clean up after use.

The device can produce up to 800 capsules in a single pressing cycle. It includes a loading tray with 300 holes and a pin plate that seals the cap of the capsule. It is ideal for small firms involved in clinical research, ayurvedic, and homeopathic production.

Syringe Filling Machine

Syringe Filling Machine is a fully automated, compact and Pharmaceutical Packaging Machine GMP-compliant system that combines filling, stoppering, and plunger insertion in one streamlined solution. It’s perfect for sterile manufacturing with minimal space requirements and high accuracy.

Its human-machine interface allows for easy product and parameter adjustments, and its flexible design fits a wide range of vial sizes and closure types. It also provides easy access to all working surfaces for cleaning and sterilization.

It offers a compact design with an elegantly matt-finished stainless steel body and feather-touch HMI control panel. It delivers maximum performance with minimum changeover time, high-level filling accuracy, and an in-built nitrogen filter.

Liquid Filling Machine

Liquid filling machines are ideal for packing liquid products. They help speed up the production process, reducing labor costs and energy consumption. They are also suitable for a wide variety of liquid viscosities.

The peristaltic pump liquid filling machine sucks the product directly from your containers and dispenses it in a controlled manner. This method is preferred in pharmaceutical, pesticide, and cosmetic industries because it provides extreme accuracy.

Similarly, air conveyors transport bottles through circular stations. They are designed for high-speed operation and can accommodate a large number of containers. They also feature a centralized lubrication system.

Liquid Bottle Filling Machine

Liquid bottle filling machines use a variety of methods to accomplish their work, depending on the liquid’s viscosity. Less viscous products such as water flow freely, while thicker or more solid products require special pumps and valves to overcome resistance.

Container size and shape also dictate the type of machine needed. The machines typically incorporate a conveyor system that moves containers to and from power conveyors, turntables, and capping machines.

They also include a no-bottle-no-fill vision system to ensure that the correct amount of liquid is being transferred. This helps prevent errors and back-ups that could result in damaged products or even contamination.

Tablet Filling Machine

Fully automatic tablet counting and filling machines are gaining popularity due to their operational technique. They are dependable and work seamlessly. They are also simple to operate and maintain.

These devices can accurately count pharmaceutical and different types of food products like hard & soft gelatin capsules. They are flexible and can be used for many purposes in the pharmaceutical industry. They can also be used for filling various shapes & sizes of bottles. These machines are available in a variety of models and types. They all come with their own unique set of features. For example, some have an adjustable hopper while others have a multi-channel feeder.

Bottle Neck Sealing Machine

The bottle neck sealing machine is a piece of equipment that seals the caps of the bottles. This allows for an air-tight seal that protects the contents from external interferences. It also enables you to print a message or brand name on the cap.

This machine uses a heat sealing method to place the seals on the bottles. You can control the amount of heat on the seals to ensure they are shaped correctly. The cooling system maintains favorable working temperatures to prevent damage to the caps. It is essential to make sure all parts are in proper working condition before turning on the machine.

Blister Packing Machine

Blister packing machines are suitable for a variety of pharmaceutical goods including tablets, capsules and ampoules. They can be used to mark individual doses, which helps prevent pilferage of medications. The packaging can also be designed to protect the product from moisture, oxygen and light.

The blister machine works on the flat forming and rotary sealing principle. It indexes Aluminium foil with PVC base web at high Pharmaceutical Packaging Machine speeds and uses a special tool to cut and punch products into pre-defined size cavities.

It is equipped with a heat-seal coating that binds the plastic to the lidding material. This provides a protective seal and ensures that the medication stays safe for longer periods of time.

Form-Fill-Seal Machine

Vertical form fill seal machines (VFFS) take a roll of film and feed it over a forming tube. It then shapes the film into the bag size you want and seals the bottom of the pouch as well as 2 sides.

After the pouch is sealed, it can be filled with your product and sealed again. The VFFS machine will also print codes or graphics on the pouch if desired.

These machines are designed to run at high speeds and can be operated by just one or two people. They are also easy to clean and maintain.

Strip Packing Machine

Strip packaging is a growing alternative to other types of pharmaceutical solid packaging. It typically consists of a four-side sealed foil pack containing your pharmaceutical product. This machine can be used to pack a range of different products including tablets, capsules, and powders.

This machine offers high efficiency and is designed to meet cGMP standards. Its automatic feeding, sealing, perforation, slitting, and cutting are done simultaneously. It is compact, has a simple design, and operates at low noise levels. It also features a batch coding and cutting system. Moreover, it can be easily cleaned and sterilized.

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